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Advantages and Disadvantages of using a 4 to 20 mA Signal

A 4-20mA current signal has become very popular for many applications beyond it’s original intended purpose in the process industry.  It is now used throughout industry as the preferred measurement and control signal for many different types of systems.

Despite the popularity of the 4-20mA signal, it is not the best solution for every application and here are some of the ‘for’ and ‘against’ reasons for determining whether it is the right type of signal for your application.

Featured 4-20ma signal related products

  • -10…30 kPa g compound range inert gas pressure transmitter for ship IG system - An intrinsically safe, marine approved compound range pressure transmitter for ship cargo tank IG system use to measure pressure of inert gas over a range of -10 to 30 kPa g from the G1/2 male process connection, and sending the corresponding 4-20mA signal through the DIN plug electrical connection.
  • DPS200 HVAC Differential Pressure Transmitter - Differential air pressure sensor with a 10 volt or a 4-20mA output for building ventilation applications. Ranges from 0 to 6 mbar up to 0 to 1000 mbar.

Advantages

  • It can be run over long distances with minimal signal losses compared to voltage type signals
  • A varying current loop load impedance or supply voltage will not significantly affect the signal as long as it does not exceed recommended component limits
  • Rugged signal with low electromagnetic susceptibility
  • Saves on cable wire because it only needs 2 wires to function
  • Live zero reading verifies sensor is electrically functional

Disadvantages

  • High power consumption compared to other analogue signal types
  • Elevated output at zero reading
  • Supply not isolated from output
  • Increasing circuit load resistance, will reduce the supply voltage available to power the transmitter that is generating the 4-20mA signal.

Featured 4-20ma signal related products

  • Air classification system powder duct pressure transmitter with +/-15 kPa range and ATEX/IECEx IS cert - This pressure transmitter with open port design is ideal for monitoring duct pressures in powder air classification systems. It features ATEX/IECEx IS certification and a -15 to +15 kPa range.
  • IMP Low Cost Pressure Sensor - Versatile low price pressure sensor with a wide selection of electrical and mechanical options for customisation.

Related Help Guides

  • How to get a 10 volt signal from a 4-20mA output pressure sensor
  • How to Connect a 4-20mA Current Loop Pressure Transmitter
  • Why use 4-20mA and 3-15 psi rather than 0-20mA & 0-15psi
  • Supply voltage and load resistance considerations for pressure transmitters
  • Choosing calibrator for pressure transmitters
  • How to create a list of specification parameters for a pressure sensor
  • How do you measure flow rate with a dp cell
  • Transforming a 2 wire Current Loop into a Voltage Output Signal
  • What is the difference between a pressure transducer and a transmitter

Related Technical Terms

  • 2 Wire
  • 4 to 20 mA Current Loop Output Signal
  • HART®
  • Square Root Extraction
  • Stainless Steel Pressure Sensors
  • Transmitter
  • Turndown Ratio

Related Online Tools

  • Pressure Transmitter 4-20mA Current Output Calculator
  • Flow Transmitter 4-20mA Current Output Calculator
  • DP Flow Transmitter Output Calculator
  • 4-20mA Signal to Measurement Reading Converter
  • SqRt Extraction 4-20mA Signal to Measurement Reading Converter
  • Temperature Transmitter 4-20mA Current Output Calculator
  • Liquid Level Transmitter 4-20mA Current Output Calculator
  • 4 to 20 mA Supply, Load, Shunt and Signal Calculator

Related Application Questions and Answers

  • 16 bar, 200°C steam pressure transmitter and gauge
  • Submersible rainwater tank level sensor for measuring 3.5m depth
  • Air Replacement Plant (ARP) 100 mm H2O differential pressure transmitter
  • Ex rated ambient pressure sensor with 800-1100 mbar range
  • HART flameproof (Ex d) re-scalable level transmitter for hydrostatic head up to 2 metres
  • Dockside sea water tide level transmitter up to 6 metres depth
  • Mechanical press 1000 bar pressure sensor and panel indicator
  • Argon gas compatible pressure sensor for measuring up to 100 mbar
  • Sulfuric acid 12-15% conc. drop-in level probe for 10m high tank
  • High reading rate for measuring dynamic pressures to -200psf
  • 1013 to 1400 mbar barometric pressure transmitter & readout
  • 180°C UHT milk compatible pressure transmitter

Contact us about this Advantages and Disadvantages of using a 4 to 20 mA Signal page to request more information, or to discuss your application requirements.

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Wirelessly Measure & Log 4-20mA

Use this battery powered wireless 4-20mA wireless transmitter to transmit readings to a receiver connected to USB, RS485, RS232, cellular network or analog output

Use this battery powered 4-20mA wireless transmitter to transmit readings to a receiver connected to USB, RS485, RS232, cellular network or analog output

Products

  • Pressure
  • Level
  • Temperature
  • Interfacing
  • Datalogging
  • Calibration
  • Wireless

Help Guides

  • Determining the hydrostatic pressure range for a tank level sensor
  • How to get a 10 volt signal from a 4-20mA output pressure sensor
  • Measuring vacuum with negative gauge or absolute ranges
  • Measuring the difference in air pressure between rooms
  • What is the difference between gauge and absolute pressure measurement
  • How to Connect a 4-20mA Current Loop Pressure Transmitter
  • Symptons and Causes of Damage to Pressure Transducer Diaphragms
  • Measurement Accuracy
  • Pressure Sensor Accuracy Specifications
  • Measuring liquid level in a sealed tank with a hydrostatic pressure sensor
  • Difference between vented and non-vented water level measurement
  • Process Connections
  • Determining water tank volume using hydrostatic pressure
  • What is difference between working, burst and over pressure
  • Not reading zero when pressure is vented to atmosphere
  • Measuring the volume of liquid in a horizontal cylinder tank
  • Determining calibration error of Bourdon tube pressure gauge
  • What is the difference between zero offset and zero drift?
  • Why use 4-20mA and 3-15 psi rather than 0-20mA & 0-15psi
  • How do you measure the volume of a liquid using pressure
  • What is the difference between vacuum and absolute pressure
  • What does negative and positive gauge pressure mean
  • Measuring negative pressure using a positive differential pressure range
  • Measuring vacuum as a negative gauge pressure using a dp sensor
  • Measuring liquid level in a tank using a dp sensor
  • Measuring density of a liquid using a dp sensor
  • Pressure Sensor Technology Comparative Guide

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