OEM Custom Design Sensors for Industrial and Research Applications

OEM custom design sensors provide tailored solutions for unique measurement challenges in industrial and research applications. These sensors, which include transducers with and without signal conditioning, offer flexible specifications to meet diverse OEM design requirements. By collaborating with sensor manufacturers, OEMs can integrate precise and reliable measurement capabilities into their products, optimizing performance and functionality.

Modbus RTU pressure monitoring in data center chilled water cooling loops - Networkable pressure sensors provide essential data for maintaining optimal performance and preventing downtime in mission-critical data center chilled water systems.
Seawater depth sensor with I2C output for aquaculture underwater camera integration - Compact OEM customised I²C pressure sensor with an Acetyl (Delrin) body and ceramic diaphragm providing a corrosion-proof solution for measuring depth in a subsea camera used for aquaculture.

Low power fast response differential pressure sensing for IoT water network logging - Monitoring water pressure in utility networks with low-power IoT data loggers with a fast-response, IP68 submersible sensor to meet critical power consumption and potable water compatibility requirements.
Integrating a pressure sensor into a borehole sonde for flood detection - Detecting unwanted water ingress in deep, dry boreholes with a compact, sealed gauge pressure transducer, which was integrated into a seismic sonde as an early warning alarm.
Custom pressure sensor for mining haul truck suspension hydraulics - Measuring high-pressure suspension hydraulics on heavy mining trucks with a custom-engineered pressure transducer which solved challenges of vibration, contamination, and a non-standard process connection.
Barometric pressure sensor for hurricane tracking on uncrewed surface vessel - Barometric pressure measurement in harsh marine environments. This application required a corrosion-resistant, IP67-rated pressure sensor for an uncrewed surface vessel used in hurricane research, capable of withstanding saltwater spray and high humidity.
800 to 1200 mbar atmospheric pressure transmitter - Reliable barometric pressure sensor for OEM applications requiring atmospheric pressure compensation in scientific and process instrumentation.
R22 and R410A refrigerant compatible 400 psi g pressure transmitter - All welded OEM pressure transmitter for use on refrigeration application with R22 and R410A refrigerant up to 400 psig.

OEM sensor for diesel tank level measurement - Submersible hydrostatic level sensor for OEM integration in diesel fuel tanks. Low-power, 0.5 to 4.5V output.
Low power consumption fuel tank level sensor - Reliable and accurate fuel level measurement in remote locations. Battery-powered with low power consumption.
Sonde OEM water depth sensor for 300m deep borehole - We are looking to integrate a pressure sensor into the bottom of a Sonde. The sensor will be used to monitor the water depth in a borehole up to a maximum of 300m.
Power generation OEM engine oil pressure sensor with 75bar abs range and RS485 - Robust RS485 absolute pressure sensor for OEM engine oil monitoring in power generation. 0-75 bar range, G1/4 male process connection, and M12 electrical connector. 9-32V DC supply.
Cost-effective hydrostatic sensor for OEM diesel fuel management systems up to 2 metres - The IMTG is specifically designed for large quantity OEM customers which manufacture and install content management systems for fuel storage tanks.
Utility water system OEM freshwater level transmitter for 3 metre / 10 foot depth range - Integrate the IMSL OEM Freshwater Level Transmitter into utility water systems for accurate level monitoring and control. Ideal for OEMs developing smart water solutions.

OEM Millivolt Output Pressure Transducers - OEM millivolt output pressure transducers offer design engineers a versatile solution for integrating pressure sensing into custom instrumentation and equipment.
OEM Design Submersible Sensor and Instrument Probes - Highly customizable submersible level, pressure, and temperature probes specifically designed for OEMs developing data logging and telemetry solutions.

Find out more about OEM Custom Design Sensors to determine which product options and capabilities will best meet your application requirements.

Original Equipment Manufacturers (OEMs) often require specialized sensors to integrate seamlessly with their products and systems. These sensors, crucial for monitoring and controlling various processes, must meet specific design requirements and performance standards. OEM custom design sensors offer a solution to these challenges, providing tailored transducers and signal conditioning options to meet the unique needs of each application.

Transducers with and without Signal Conditioning

Transducers: The fundamental building blocks of sensors, transducers convert physical phenomena such as pressure, temperature, or force into electrical signals. OEM custom design sensors may incorporate various transducer technologies, including strain gauges, piezoresistive elements, capacitive sensors, and optical sensors, depending on the specific measurement requirements.
Signal Conditioning: Signal conditioning circuitry refines the raw electrical signal from the transducer, enhancing its quality and usability. This may involve amplification, filtering, linearization, and analog-to-digital conversion. OEM custom design sensors can be provided with or without signal conditioning, depending on the OEM’s existing electronics and integration preferences.

Flexible Specifications for Adapting to Different OEM Design Requirements

Mechanical Design: OEM custom design sensors can be tailored to specific dimensional constraints, mounting configurations, and environmental conditions. This ensures compatibility with the OEM’s product design and operating environment.
Electrical Characteristics: The electrical output of the sensor can be customized to match the OEM’s system requirements, including signal range, output impedance, and power supply voltage.
Performance Specifications: Sensor performance parameters such as accuracy, precision, linearity, and response time can be optimized to meet the specific demands of the application.
Calibration and Testing: OEM custom design sensors undergo rigorous calibration and testing procedures to ensure they meet the required performance specifications and quality standards.

Benefits of OEM Custom Design Sensors

Optimized Performance: By tailoring the sensor design to the specific application, OEMs can achieve optimal measurement accuracy and reliability.
Seamless Integration: Custom sensors are designed to integrate seamlessly with the OEM’s product, minimizing engineering effort and ensuring compatibility.
Enhanced Functionality: OEM custom design sensors can incorporate advanced features such as temperature compensation, self-diagnostics, and digital communication interfaces to enhance product functionality.
Cost-Effectiveness: By collaborating with sensor manufacturers, OEMs can leverage their expertise and manufacturing capabilities to achieve cost-effective sensor solutions.