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IW Series Industrial Wireless Measurement System

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IW Series Industrial Wireless Measurement System

A complete wireless sensor and receiver system for use in industrial applications to communicate with a suite of battery powered measurement devices and send readings via analog signals, USB, RS232, RS485, Ethernet or mobile phone network.

Contents

  • Product Features
  • IWT Series Wireless Sensor Transmitters
  • IWR Series Wireless Receivers
  • Applications
    • Irrigation rig monitoring
    • Railway embankment monitoring
    • Monitoring of CNC machine fixtures
    • Solar farm high terminal monitoring
    • Motor condition monitoring
    • Log loader load weighing
    • Rotating oven temperature measurement
    • Vibration monitoring
    • Waste treatment works sludge depth monitoring
    • Sculpture tamper monitoring
    • Piling rig concrete pressure monitoring
    • Car all-over water spray pressure monitoring
    • Office temperature & RH monitoring
    • Building fire temperature monitoring
    • Wine fermenting temperature monitoring
    • Wellhead pressure monitoring system
    • Excavation monitoring
    • Quarry water usage
    • Grain silo temperature measurement
    • Cement mixer weight monitor
    • Water reservoir signal transfer
    • pH signal transfer
    • Multiple borehole level management
    • Overhead trolley wear monitoring
    • Tailgate opening system
    • Grain silo level measurement
  • Product Help
    • Using more than one receiver with the same transmitter
  • Related Documents
    • Wireless Sensor Transmitters Data Sheets
    • Wireless Receivers Data Sheets

Product Features

  • Battery powered wireless sensors
  • Measure temperature, pressure, humidity, tilt, potentiometer & analog signals
  • Receivers to manage polling each wireless sensor
  • Send channel data via analog signal, digital coms or mobile network
  • Software for managing all system devices, configuration and setup

IWT Series Wireless Sensor Transmitters

  • IWPT Wireless Battery Powered Pressure Sensor and Receiver - Wireless battery powered pressure sensor and receiver system for connecting  pressure sensors without wires to a central wireless receiver which converts each received pressure signal channel to a 1-5Vdc, 4-20mA output, USB, Ethernet TCP, RS232 RTU, RS485 RTU or 2G 3G 4G mobile cellular network.
  • IWmAT 4-20mA Signal Input to Wireless Transmitter - Measure the current loop signal output from any 4 to 20 milliamp transmitter, and wirelessly transmit it to a wireless receiver hub
  • IWTT Wireless Battery Powered Temperature Sensor - Temperature sensing probe for wirelessly transmitting temperature readings from 3 wire PT100 platinum resistance thermometer, J or K type thermocouples.
  • IWTaT Wireless Ambient Temperature Sensor - Measure ambient temperature from -40 to +80 degrees Celsius and transmit it wireless to a central wireless receiver
  • IWTRhT Wireless Ambient Temperature and Relative Humidity Sensor - Measure ambient temperature (Tamb) from -40 to +80 degrees Celsius and relative humidity (RH) from 0 to 100%, and wirelessly transmit them both to a wireless receiver hub
  • IWTxT Loop Powered 4-20mA Input to Wireless Transmitter Converter IWTxT Loop Powered 4-20mA Input to Wireless Transmitter - Power and measure the current loop signal output from any 4 to 20 milliamp transmitter, and wirelessly transmit it to a wireless receiver hub
  • IWVT 0-10Vdc Signal Input to Wireless Transmitter - Measure the signal from any 0 to 10 volt output measurement device, and wirelessly transmit it to a wireless receiver hub
  • IWDigT Switch or Pulse Input to Wireless Transmitter - Measure the open and closing of any voltage free contact switch or a pulses from a counter input, and wirelessly transmit it to a wireless receiver hub
  • IWCTT Current Transformer mV ac Signal Input to Wireless Transmitter Converter IWCTT Current Transformer mV ac Signal Input to Wireless Transmitter - Measure the millivolt alternating current output from any split core current transformer and wirelessly transmit it to a wireless receiver hub

IWR Series Wireless Receivers

  • IoT Gateway Wireless Sensors to 2G 3G 4G Modem Receiver - The IoT Gateway allows virtually any sensor to be monitored from anywhere with a Cellular connection.
  • IWR-1 Single Channel Wireless Sensor to 4-20mA or 1-5Vdc Output Signal Receiver - The IWR-1 is a single channel receiver designed to pair with IW series of wireless sensors and provide a 4-20mA or 1-5Vdc output signal
  • IWR-5 Five Channel Wireless Sensor to 4-20mA or 1-5Vdc Output Signal Receiver - The IWR-5 is a five channel receiver designed to pair with IW series of wireless sensors and provide a 4-20mA or 1-5Vdc output signal
  • IWR-PORT Wireless to Ethernet, RS232 or RS485 Gateway Receiver IWR-PORT Wireless Sensors to Ethernet, RS232 or RS485 Gateway Receiver - The IWR-PORT Ethernet Gateway provides a link between wireless sensors and sensor networks and Industrial Ethernet or RS-232/485 networks.
  • IWR-USB Wireless Sensors to USB Gateway Receiver - The IWR-USB Gateway provides a link between wireless sensors and any PC with a USB connection

Applications

Irrigation rig monitoring

Monitors the current taken by motors driving large scale irrigation rigs. Used to check for overloaded motors, sometimes due to flat tyres on the wheels fitted to them.

Railway embankment monitoring

Using buried MEMs inclinometers to monitor movement in embankments.

Monitoring of CNC machine fixtures

Using wireless transmitters embedded into fixtures to monitor hydraulic clamping pressure and alarm if changes are detected.

Solar farm high terminal monitoring

Uses digital temperature ICs to check for high resistance joints in solar farm DC combiner boxes and substations.

Motor condition monitoring

Monitoring of 500+ production motors for HRJs, phase imbalance and increased load conditions.

Log loader load weighing

Uses hydraulic pressure to weigh the quantity of logs loaded onto a low loader.

Rotating oven temperature measurement

Uses wireless thermocouple transmitters to replace inherently unreliable slip rings.

Vibration monitoring

Monitors raw vibration data from industrial accelerometers in iron ore and coal mines.

Waste treatment works sludge depth monitoring

Sends the sludge depth signal wirelessly to receiver to eliminate the requirement for slip rings

Sculpture tamper monitoring

System monitors sculptures for movement & vibration to send an SMS alarm if a sculpture is being attacked or stolen.

Piling rig concrete pressure monitoring

Monitors the pressure of the concrete at swan neck at the top of the piling rig to detect when the concrete is backing up

Car all-over water spray pressure monitoring

Monitoring of motor vehicle under-body and over-body spray water pressure.

Office temperature & RH monitoring

Monitors the temperature and relative humidity in commercial offices during HVAC installation acceptance period.

Building fire temperature monitoring

1-2m long wireless thermocouple transmitters used to monitor the internal temperature of buildings used during fire testing.

Wine fermenting temperature monitoring

Used to measure the temperature of fermenting wine inside winery vats.

Wellhead pressure monitoring system

Measure well head pressure levels.

Excavation monitoring

Monitors the level and force on struts supporting large scale excavations.

Quarry water usage

Transmits water meter pulses wirelessly across a quarry to a central location.

Grain silo temperature measurement

Long temperature probes inserted into grain silos to check for rises in temperature which may indicate that fermentation is commencing.

Cement mixer weight monitor

Wireless pressure sensors mounted to the hydraulic drive circuit on cement mixers. The hydraulic pressure was used to indicate how much force was needed to rotate the drum on the vehicle, this in turn indicated how full the mixer was. Used in central filling station.

Water reservoir signal transfer

The IWT-128 was used as a cable replacement system to transfer analogue and digital signals across water reservoirs.

pH signal transfer

Picked up the output from a pH meter and wirelessly transferred this to a central dosing control system.

Multiple borehole level management

Monitored water levels in multiple boreholes so that the central controller could decide which to pump water out of.

Overhead trolley wear monitoring

Monitors the force on motor drive stations using load cells embedded into trolley blocks. If the force reduces, the rack drive starts to slip and the line may stop.

Tailgate opening system

Automatically opens the tailgate on motor vehicles on the production line, when operators require access to the rear of the vehicles.

Grain silo level measurement

Bottom mounted level sensors wired to antennas at the top of each silo. Wireless network was effectively in the air above the silos which overcame the problem of getting a wireless signal around lots of metal silos in a small area.

Product Help

Using more than one receiver with the same transmitter

Can more than one type of receiver be setup to read from the same wireless transmitter without causing any conflict, or is it that not recommended?

Yes more than one receiver can be used to receive signals from the same transmitter.

It’s not quite as robust as a single receiver in that if one receiver acknowledges the signal but that signal hasn’t got to the other, the transmitter won’t try again until the next update period (typically 10s).

Related Documents

Wireless Sensor Transmitters Data Sheets

  • IWPT pressure sensors
  • IWTT temperature probes
  • IWTaT ambient temperature
  • IWTRhT ambient temperature & humidity
  • IWTxT loop powered 4-20mA signal input
  • IWmAT 4-20mA signal input
  • IWVT 0-10Vdc signal input
  • IWDigT switch/pulse count input
  • IWCTT current transformer mV ac signal input

Wireless Receivers Data Sheets

  • IWR-1 single channel 4-20mA / 1-5Vdc output
  • IWR-5 five channel 4-20mA / 1-5Vdc output
  • IWR-USB universal serial bus interface
  • IoT Gateway mobile network
  • IWR-PORT Ethernet, RS232 or RS485 data sheet

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Wireless Transmitters
Analogue Signal Input*
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Pressure Ranges (psi)*
Length of PT100 Probe*
Length of type J T/C Probe*
Length of type K T/C Probe*
Wireless Receivers
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