UPS-HSR USB Pressure Sensor with High Sample Rate Logging

USB ready digital pressure sensor for recording pressures with a high speed sample rate of up to 1 kHz to a computer. The UPS-HSR is supplied with a 2m long USB cable, PC software and case. Choose a pressure range from -1 to 2.5 bar up to 5000 bar with a G1/4 or 1/4 NPT male up to 1500 bar, and AE F-250-C female for higher ranges.

Contents

Product Parameters

Pressure Ranges: -1 to +2.5 bar…0 to 5000 bar sealed gauge
Output Signal: USB
Accuracy: 0.15% FS
Electrical Connections: USB mini B cable
Process Connections: G1/4 or 1/4 NPT ≤ 1500 bar, and AE F-250-C female > 1500 bar
Media Compatibility: Titanium alloy
Special Features: Sampling rate up to 1000 Hz, resolution of 21 bits ≤ 5 Hz, or 16 bits > 5 Hz
C#, VB, Labview and Excel VBA compatible

Product Description

The UPS-HSR has been designed and developed for ease of use, reliable data collection and real time monitoring, to cover the majority of applications where a simple interface to a computer is required. Without the fuss of complicated interfaces, converters, external power supplies and USB driver issues, the UPS-HSR interface is simply a USB cable that powers the pressure sensor, self installs logging software on the computer and has automatic recognition of the sensors that connect to the software.

Pressure sensor with IP66 protected usb cable connected

Fuss-free USB connection

Each UPS-HSR is supplied with a USB mini B socket, when properly connected to the supplied mating cable assembly with USB connection it provides IP66 protection to the pressure sensor which is ideal if you are installing the pressure sensor in wet or arduous conditions. Power is provided to the sensor from the computer’s USB port so no additional connections are required. The USB cable is 2m in length as standard, or alternatively this can be extended if required.

Adjustable recording rate

Using the software, the sample rate can be adjusted to suit the requirements of the application, from a high sample rate capability of 1kHz for dynamic applications to slower rates for static applications.

Test certificate builder

The software includes a ‘Certificate Generator’ which enables the user to upload their company logo, enter details about the test, site location, date and add a signature. Whilst running the test in certificate generator mode, markers can be placed along the graph for reporting on significant events or points of interest. Once the test is complete you can freely print the certificates or export the data to excel or other spreadsheet/database program.

Temperature measurement

In addition to the pressure measurement, the temperature can also be read and recorded in the software and scaled in either °C or °F.

Accessories included

Every UPS-HSR is supplied in a robust ABS plastic carry case and comes complete with the software and interface USB cable so you are ready to plug & play.

High performance Silicon-On-Sapphire sensor technology

The sensing technology used in the UPS-HSR is Silicon-On-Sapphire (SoS), which produces outstanding performance, accuracy stability, repeatability and thermal stability. This level of accuracy enables the UPS-HSR to provide resolution with a precision of 1 in 100,000.

Low to very high range pressure capability

With a wide range of pressures from -1 bar (-14.5 psi) through to 5,000 bar (72,500 psi), this device should cover every pressure measurement requirement in a multitude of applications. Other engineering units can be selected by using the software such as bar, mbar, psi, MPa, Pa, mH2O, mmHg, atm or kg/cm2.

Titanium alloy wetted parts

Media compatibility is enhanced due to the wetted parts being constructed from Titanium Alloy, this gives the UPS-HSR excellent corrosion resistance, lightweight and the ability to withstand extreme temperatures. There is a choice of G1/4” male or ¼” NPT male pressure connections for pressures up to 1500 bar, and thereafter it is an Autoclave Engineers F-250-C female pressure connection. For alternative connections a wide range of adaptors to can be provided to suit.

Product Features

Pressure ranges from 2.5 up to 5,000 bar
Accuracy <±0.15%
Media temperature measurement data
Titanium wetted parts, high corrosion resistance
Sample rate up to 1 kHz, user selectable
USB 2.0 Interface to PC / Laptop
User friendly software with reporting, data logging and creation of test certificates
Choice of mechanical connections
Fully temperature compensated
Integrates with C#, VB, Labview, Excel VBA (api dll library)
Complete kit with 2m USB cable & robust plastic carry case

Product Specification

Sensor technology

The pressure is measured by a Silicon-on-Sapphire (SoS) diaphragm sensing element.

Output

USB 2.0 compatible

Supply voltage

5V dc from the USB port

Pressure reference

Sealed Gauge (default), Absolute (selectable in the software by adding barometric pressure)

Pressure ranges

This usb interface pressure sensor is available in the following pressure ranges

-1 to 2.5 bar
0-16 bar
0-100 bar
0-400 bar
0-1,000 bar
0-1,500 bar
0-2,000 bar
0-4,000 bar
0-5,000 bar

Engineering units

The following units can be selected within the provided PC software:

bar
mbar
psi
MPa
Pa
mH2O
mmHg
atm
kg/cm2

Safe over-pressure

The following pressures can be applied without damaging the usb pressure sensor:

1.5 x pressure range up to 1,000 bar
1.2 x pressure range up to 5,000 bar

Accuracy (NL&H)

The room temperature accuracy is 0.15 % of span BFSL max.

Reading sampling rate

User selectable up to 1,000 samples per second (1 kHz). ADC Resolution is 21 bits for less than 5 Hz and 16 bits for between 5 – 1,000 Hz sample rate.

Ambient temperature range

This usb pressure sensor can withstand the following surrounding environmental temperatures:

-20 °C to +85 °C (-4 °F to +185 °F)

Media temperature range

The usb pressure sensor is designed to be used on media within the following temperature range:

-50 °C to +125 °C (-58 °F to +257 °F)

Storage temperature range

It is recommended to store this USB pressure sensor kit in environments within the following temperature range:

+5 °C to +40 °C (+41 °F to +104°F)

Temperature effects

The errors expected at different media temperatures are as follows:

±1.5 %FS total error band for -10 °C to +80 °C. Typical thermal zero and span coefficients ±0.015 %FS/ °C

Media wetted parts

The material exposed to the media being measured is Titanium alloy

Permissable media

Fluids and gases compatible with Titanium alloy

Electrical connection

Mating to USB mini B socket for cable connection to PC. Supplied with 2m USB lead rated to IP66 as standard.

Pressure connection

The following process fittings are available for installing this usb pressure sensor

1500 bar pressure range and below: 1/4″ BSP male (G1/4) or 1/4″ NPT male
2000 bar pressure range and above: F250-C (Autoclave)

Electromagnetic compatibility

The usb pressure sensor conforms to the following electromagnetic compatibility standards for laboratory equipment:

EN61326-1,
EN61326-2-3

Operating system compatibility

The PC logging software provided with this usb pressure sensor is compatible with the following version of Windows OS:

Windows 7
Windows 8
Windows 8.1
Windows 10

Application compatibility

This usb pressure sensor can be configured to send measurement data to the following application software, and DLL files are available for free download:

Microsoft C# (C Sharp) programming language
Microsoft VB (Visual Basic) programming language
National Instruments (NI) Labview (Laboratory Virtual Instrument Engineering Workbench) programming language
Microsoft Excel VBA (Visual Basic for Applications) (api dll library)

Product Applications

These are some of the applications that the UPS-HSR is used:

Laboratory & Research testing
Hydraulic & Pneumatic pressure logging
Medical testing / prototyping
Autoclave / Steriliser validation
Hydraulic network analysis
Pressure surge detection
Leak testing
Hydrostatic pressure testing
Air test rigs
Test & Measurement
Pump & Compressor monitoring
Bilge pump servicing
Hydraulic test rigs
Aerospace test and research
Automotive component testing
Academic research

Product Versions

Scroll down to the required pressure range and process connection and click on the button to request a quote.

-1 to + 2.5 bar, G1/4 male

SKU ID: s1-upshsr-0001
Part No: UPS-HSR-B02P5-G
Pressure Range: -1 to +2.5 Bar
Reference Type: Sealed Gauge
Accuracy: 0.15 %FS
Temperature Errors: 1.5% TEB -10 to +80°C (0.015% FS/°C)
Output: USB
Supply Voltage: 5Vdc via USB port
Electrical Connection: USB Mini Connector
Pressure Connection: G1/4 male
Media Compatibility: Titanium alloy
Accessories: PC logging software, USB Mini to Standard cable and case

-1 to + 2.5 bar, 1/4 NPT male

SKU ID: s1-upshsr-0002
Part No: UPS-HSR-B02P5-N
Pressure Range: -1 to +2.5 Bar
Reference Type: Sealed Gauge
Accuracy: 0.15 %FS
Temperature Errors: 1.5% TEB -10 to +80°C (0.015% FS/°C)
Output: USB
Supply Voltage: 5Vdc via USB port
Electrical Connection: USB Mini Connector
Pressure Connection: 1/4 NPT male
Media Compatibility: Titanium alloy
Accessories: PC logging software, USB Mini to Standard cable and case

16 bar, G1/4 male

SKU ID: s1-upshsr-0003
Part No: UPS-HSR-B0016-G
Pressure Range: 0 to 16 bar
Reference Type: Sealed Gauge
Accuracy: 0.15 %FS
Temperature Errors: 1.5% TEB -10 to +80°C (0.015% FS/°C)
Output: USB
Supply Voltage: 5Vdc via USB port
Electrical Connection: USB Mini Connector
Pressure Connection: G1/4 male
Media Compatibility: Titanium alloy
Accessories: PC logging software, USB Mini to Standard cable and case

16 bar, 1/4 NPT male

SKU ID: s1-upshsr-0004
Part No: UPS-HSR-B0016-N
Pressure Range: 0 to 16 bar
Reference Type: Sealed Gauge
Accuracy: 0.15 %FS
Temperature Errors: 1.5% TEB -10 to +80°C (0.015% FS/°C)
Output: USB
Supply Voltage: 5Vdc via USB port
Electrical Connection: USB Mini Connector
Pressure Connection: 1/4 NPT male
Media Compatibility: Titanium alloy
Accessories: PC logging software, USB Mini to Standard cable and case

100 bar, G1/4 male

SKU ID: s1-upshsr-0005
Part No: UPS-HSR-B0100-G
Pressure Range: 0 to 100 bar
Reference Type: Sealed Gauge
Accuracy: 0.15 %FS
Temperature Errors: 1.5% TEB -10 to +80°C (0.015% FS/°C)
Output: USB
Supply Voltage: 5Vdc via USB port
Electrical Connection: USB Mini Connector
Pressure Connection: G1/4 male
Media Compatibility: Titanium alloy
Accessories: PC logging software, USB Mini to Standard cable and case

100 bar, 1/4 NPT male

SKU ID: s1-upshsr-0006
Part No: UPS-HSR-B0100-N
Pressure Range: 0 to 100 bar
Reference Type: Sealed Gauge
Accuracy: 0.15 %FS
Temperature Errors: 1.5% TEB -10 to +80°C (0.015% FS/°C)
Output: USB
Supply Voltage: 5Vdc via USB port
Electrical Connection: USB Mini Connector
Pressure Connection: 1/4 NPT male
Media Compatibility: Titanium alloy
Accessories: PC logging software, USB Mini to Standard cable and case

400 bar, G1/4 male

SKU ID: s1-upshsr-0007
Part No: UPS-HSR-B0400-G
Pressure Range: 0 to 400 bar
Reference Type: Sealed Gauge
Accuracy: 0.15 %FS
Temperature Errors: 1.5% TEB -10 to +80°C (0.015% FS/°C)
Output: USB
Supply Voltage: 5Vdc via USB port
Electrical Connection: USB Mini Connector
Pressure Connection: G1/4 male
Media Compatibility: Titanium alloy
Accessories: PC logging software, USB Mini to Standard cable and case

400 bar, 1/4 NPT male

SKU ID: s1-upshsr-0008
Part No: UPS-HSR-B0400-N
Pressure Range: 0 to 400 bar
Reference Type: Sealed Gauge
Accuracy: 0.15 %FS
Temperature Errors: 1.5% TEB -10 to +80°C (0.015% FS/°C)
Output: USB
Supply Voltage: 5Vdc via USB port
Electrical Connection: USB Mini Connector
Pressure Connection: 1/4 NPT male
Media Compatibility: Titanium alloy
Accessories: PC logging software, USB Mini to Standard cable and case

1000 bar, G1/4 male

SKU ID: s1-upshsr-0009
Part No: UPS-HSR-B1000-G
Pressure Range: 0 to 1,000 bar
Reference Type: Sealed Gauge
Accuracy: 0.15 %FS
Temperature Errors: 1.5% TEB -10 to +80°C (0.015% FS/°C)
Output: USB
Supply Voltage: 5Vdc via USB port
Electrical Connection: USB Mini Connector
Pressure Connection: G1/4 male
Media Compatibility: Titanium alloy
Accessories: PC logging software, USB Mini to Standard cable and case

1000 bar, 1/4 NPT male

SKU ID: s1-upshsr-0010
Part No: UPS-HSR-B1000-N
Pressure Range: 0 to 1,000 bar
Reference Type: Sealed Gauge
Accuracy: 0.15 %FS
Temperature Errors: 1.5% TEB -10 to +80°C (0.015% FS/°C)
Output: USB
Supply Voltage: 5Vdc via USB port
Electrical Connection: USB Mini Connector
Pressure Connection: 1/4 NPT male
Media Compatibility: Titanium alloy
Accessories: PC logging software, USB Mini to Standard cable and case

1500 bar, G1/4 male

SKU ID: s1-upshsr-0011
Part No: UPS-HSR-B1500-G
Pressure Range: 0 to 1,500 bar
Reference Type: Sealed Gauge
Accuracy: 0.15 %FS
Temperature Errors: 1.5% TEB -10 to +80°C (0.015% FS/°C)
Output: USB
Supply Voltage: 5Vdc via USB port
Electrical Connection: USB Mini Connector
Pressure Connection: G1/4 male
Media Compatibility: Titanium alloy
Accessories: PC logging software, USB Mini to Standard cable and case

1500 bar, 1/4 NPT male

SKU ID: s1-upshsr-0012
Part No: UPS-HSR-B1500-N
Pressure Range: 0 to 1,500 bar
Reference Type: Sealed Gauge
Accuracy: 0.15 %FS
Temperature Errors: 1.5% TEB -10 to +80°C (0.015% FS/°C)
Output: USB
Supply Voltage: 5Vdc via USB port
Electrical Connection: USB Mini Connector
Pressure Connection: 1/4 NPT male
Media Compatibility: Titanium alloy
Accessories: PC logging software, USB Mini to Standard cable and case

2000 bar

SKU ID: s1-upshsr-0013
Part No: UPS-HSR-B2000-F
Pressure Range: 0 to 2,000 bar
Reference Type: Sealed Gauge
Accuracy: 0.15 %FS
Temperature Errors: 1.5% TEB -10 to +80°C (0.015% FS/°C)
Output: USB
Supply Voltage: 5Vdc via USB port
Electrical Connection: USB Mini Connector
Pressure Connection: Autoclave F-250-C female
Media Compatibility: Titanium alloy
Accessories: PC logging software, USB Mini to Standard cable and case

4000 bar

SKU ID: s1-upshsr-0014
Part No: UPS-HSR-B4000-F
Pressure Range: 0 to 4,000 bar
Reference Type: Sealed Gauge
Accuracy: 0.15 %FS
Temperature Errors: 1.5% TEB -10 to +80°C (0.015% FS/°C)
Output: USB
Supply Voltage: 5Vdc via USB port
Electrical Connection: USB Mini Connector
Pressure Connection: Autoclave F-250-C female
Media Compatibility: Titanium alloy
Accessories: PC logging software, USB Mini to Standard cable and case

5000 bar

SKU ID: s1-upshsr-0015
Part No: UPS-HSR-B5000-F
Pressure Range: 0 to 5,000 bar
Reference Type: Sealed Gauge
Accuracy: 0.15 %FS
Temperature Errors: 1.5% TEB -10 to +80°C (0.015% FS/°C)
Output: USB
Supply Voltage: 5Vdc via USB port
Electrical Connection: USB Mini Connector
Pressure Connection: Autoclave F-250-C female
Media Compatibility: Titanium alloy
Accessories: PC logging software, USB Mini to Standard cable and case

Product Help

In this section you will find help and guidance on using the UPS-HSR USB pressure sensor with high sample rate logging.

Steam temperature

If the maximum temperature is 80 C , does this mean that it is not suitable for steam?

The body of the sensor is rated up to max 80°C, but the media that is measured within the pressure port is rated up to 125°C, therefore it will work with steam up to this temperature.

ATEX certification

Is the sensor ATEX certified?

No, this sensor has no ATEX approval, but as an alternative for a digital interface pressure sensor with ATEX, we would suggest the 33X digital pressure sensor.

Recording multiple sensors

Can we have multiple sensors connected to record behaviour of pressure chambers during a pressure test, some of our pressure tests require monitoring of two chambers at the same time?

Yes, you can connect up to 16 devices to one single software instance and have them all showing and recording on the same screen at the same time.

Internal memory

Does the sensor have any in-built memory for storing measurement readings?

No, the sensor does not have any internal data storage capacity, it is designed only to send data via the USB serial bus interface.

Upper ambient temperature limit

Can you confirm that the maximum temp is 40 C, since sometimes the temp is reaching 55 C here.

The upper ambient temperature limit is 85 C so it will work fine in a climate at 55 C.

Re-calibration

What is the calibration process for the sensor, and when should it be calibrated, at what schedule , and do we need to send it back to the factory?

There is not a defined time period specifically for this product, but under normal operating conditions it is recommended to calibrate at least every 12 months. If the device is continuously used and the accuracy is critical to the production process then you may want to check it more regularly and build up a record history of calibration changes to establish the appropriate re-calibration interval. If you do not have your own calibration equipment then you should be able to find a local company to do the calibration instead without having to sending it away too far or for too long. It is not possible to change the full calibration data since it involves collecting various pressure reading at a series of temperature points over the operating temperature range. However it is possible to adjust the zero reading which is the main component of measurement accuracy drift over time. Although unlikely to be necessary during the service life of the pressure sensor, it is possible to return the sensor to the factory to be fully re-calibrated.

Practical logging frequency

When logging via the supplied software and connected via USB, what would be the practically achievable logging frequency? Is this the same for both USB 2.0 port and USB 3.0 port?

You can easily measure 1000 readings per second, and it will be the same timing on both USB port types.

Water system transients

I want to measure transients in a water system, can this sensor be damaged by the rate of rise of pressure, say a 20 bar rise over a few milliseconds?

The sensor is designed for fast transient monitoring so the sensing technology will not be damaged by dynamic pressure changes as described above.

Equivalent part numbers to Genspec® GS4200-USB

Is this the same product as the ESI Technology (formerly Ellison Sensors International) Genspec® GS4200-USB Digital Pressure Transducer, and what are the equivalent part numbers?

Yes, it is the same product, and the list below will guide you to the specification corresponding to the equivalent part number:

Fast and highly sensitive pressure logging

I’m looking for a sensor that’s highly sensitive to pressure change and reads pressure change fast up to 5000 psig, at least 3 readings/second ideally and I also need a data logging function. The sensor must be able to record pressure change with time, over a period of at least 15 min, and be able to export the data to Excel.

The UPS-HSR will measure up to 1000 readings per second and has a 16 bit reading resolution at high sample rates. The sensor interfaces directly to a PC or Laptop via a USB connection, and using the software provide you can log pressures for any length of time. We would suggest the 400 bar range version for fast high resolution pressure logging up to 5000 psi gauge.

Time frame adjustment

Does this product log the pressure on any time frame? I would like it to log the pressure once every second.

The UPS-HSR can data log and display the current pressure reading as fast as 1000 readings per second and is fully adjustable in the software, so you can select a rate of once per second.

Laptop use for recording compressed air up to 10 bar

Will this record compressed air pressure data up to 10 bar using a laptop?

Yes you can connect the pressure sensor directly to your laptop via the provided USB cable. Windows PC laptop software is also provided to manage the data recording. We would suggest the 16 bar version for recording measurements of compressed air up to 10 bar.

1 ms log interval for 30 ms pulse up to 4500 psig

Our application is to measure the dynamic pressure swing (high to low each 30 ms) in a compressor piston. The readings will need to be each ms. Temperatures are in the 80-100 deg F range and pressures will be from 0 to 4500 psig. Will the dynamic nature of our pulse work with this sensor? We are going from 0 psig to ~3500 psig each 20-30 ms and we want to log the pulse to compare pressure drop to crank angle using another instrument.

The logging rate can be set in the software to less than 1 millisecond, the data you get will capture your pressure spikes, and the export to excel or .csv will include all readings at 1 msec intervals. We would suggest you use the 400 bar version which will provide a range of 0 to ~5800 psi, and you can select to record in psi in the software settings.

Fast recording rate of 4 rdgs/s up to 30,000 psi

I’m looking to record pressure readings of up to 30,000 psi faster than every second. Is this something that can record at rates of 4 every second?

The UPS-HSR is capable of recording at a rate of 1000 readings per second, and you can slow it down to 4 readings per second if you wish. We would suggest the 2000 bar version for your application which can read in psi by changing the units in the software.

Installing software without internet access

I isolate my computer from the server to prevent updates, can the software be installed without the need for internet access?

The software is delivered with the sensor installed on a USB flash Drive, so you do not need to be connected to the internet to run the installation setup.

Software User Interface Video Walkthrough

Labview 2010 compatibility

What I need to do is to read the pressure with Labview. Do you think that this is possible with this device? Is it compatible with the Labview 2010 version?

With this product you are provided with the Labview DLL library to enable you to build the UPS-HSR into your system seamlessly. The structure of the dll from version 2010 to the current version has not changed with Labview, so it will be compatible.