Selecting the right submersible instrumentation is crucial for long-term reliability and accuracy in demanding underwater applications. This guide highlights the key design considerations, from material selection to sealing techniques, that ensure your instruments can withstand continuous submersion and deliver precise measurements.
This selection guide is focused on choosing instrumentation designed for complete submersion in liquids, specifically those meeting the stringent requirements of IP68 ratings. This goes beyond simple waterproofing, demanding robust construction to withstand prolonged exposure and hydrostatic pressure.
Underwater Pressure Sensors - Explore IP68-rated underwater pressure sensors designed for continuous submersion. Ideal for ballast tank level, subsea system monitoring, and hollow structure flood detection.
Submersible Liquid Level Sensors - Explore submersible liquid level sensors designed for continuous fluid immersion. Learn about hydrostatic measurement, IP68 sealing, vented cable technology, and applications.
Waterproof Absolute Pressure Sensors - Discover robust waterproof absolute pressure sensors, ideal for reliable underwater pressure and level measurement where vented sensors are impractical. Learn how readings convert to gauge pressure. Suited for subsea, borehole, and marine deployments.
IP68 Submersible Protected Voltage Output Signal Pressure Transducers - Explore IP68 submersible pressure transducers with voltage outputs (0-5V/0-10V) for continuous underwater level and pressure measurement in tanks, boreholes, and rivers. Vented gauge and absolute options available.
Sea, Brackish or Salt Water Submersible IP68 Depth & Level Sensors - Explore IP68 submersible depth & level sensors designed for long-term use in sea, salt, and brackish water. Featuring corrosion-resistant materials like Titanium & Ceramic.
Submersible Hydrostatic Level Sensors & Probes - Explore submersible hydrostatic level sensors for continuous liquid level measurement. IP68 rated probes for tanks, boreholes, rivers & chemical compatibility.
Landfill Site Submersible Leachate Level Transmitters - Reliable leachate level measurement in landfill sumps & wells. Find corrosion-resistant submersible transmitters with durable cables & stable 4-20mA signals.
Submersible Diesel Tank Level Sensors - Discover durable submersible sensors specifically for diesel tank level monitoring. Learn about material compatibility (FKM, PUR), hydrostatic principle, and typical applications.
Detachable Cable Submersible Liquid Level Probes - Explore submersible liquid level sensors with detachable cables. Simplify maintenance, cleaning & replacement in challenging installations while reducing costs associated with cable damage. Ideal for deep wells & tanks.
Plastic Submersible Hydrostatic Liquid Level Sensors - Explore our selection of corrosion-resistant submersible hydrostatic level sensors specifically designed for challenging chemical applications
Temperature Measuring Submersible Sensors and Instruments - Submersible temperature sensors provide accurate temperature readings in various liquids, making them ideal for diverse applications across different industries.
Digital Submersible Liquid Level Sensors - These submersible level sensors are designed for long-term deployment in challenging conditions, featuring robust construction and advanced digital communication protocols for reliable data acquisition and remote data logging.
Freshwater Submersible Sensor and Instrument Probes - Fresh water sensor & instrument probes for submersible use in environmental monitoring, water utilities, boreholes, reservoirs and other applications involving the submersion into to clean or potable drinking water.
Wastewater Submersible Sensors and Instrumentation - IP68 submersible wastewater sensors provide reliable and accurate measurements of level, pressure, and temperature in harsh environments such as sewage treatment systems, landfill sites, and industrial waste management facilities.
Chemical Resistant Submersible Sensor and Instrument Probes - Chemical resistant submersible sensors and instruments are engineered for continuous operation in aggressive media such as acids, alkalis, and solvents.
Shallow Depth Submersible Sensor and Instrument Probes - Low range level measurement probes & instruments for measuring depth of rivers, stream and liquid level in small storage tanks.- High Temperature Resistant Submersible Sensors and Instruments - High temperature protected submersible probes and instrumentation with electronics, housing and cable designed to be immersed in hot liquids.
Intrinsically Safe Submersible Sensor and Instrument Probes - IP68/NEMA 6X sensors for immersing in tanks on sites where instrumentation must be certified for use in hazardous areas.
Small Diameter Submersible Sensor and Instrument Probes - These specialized probes are designed for hydrogeological and geological research in narrow boreholes, offering compact solutions for groundwater testing and site surveys.
OEM Design Submersible Sensor and Instrument Probes - Highly customizable submersible level, pressure, and temperature probes specifically designed for OEMs developing data logging and telemetry solutions.- Marine Approved Submersible Liquid Level Sensors - Marine approved submersible liquid level sensors are essential for monitoring liquid levels in various onboard applications.
Submersible Leachate Level Transmitters - Submersible leachate level transmitters are essential tools in environmental monitoring, especially in landfill and waste management applications.
Plastic Submersible 4-20mA Liquid Level Sensors - Plastic submersible 4-20mA liquid level sensors offer a reliable and cost-effective solution for measuring liquid levels in a variety of corrosive fluid handling and processing applications. 
Water Resistant Pressure Sensors with Strain Gauge Output - Explore our range of submersible pressure sensors engineered with strain gauge technology. These sensors excel in demanding underwater environments, offering accurate hydrostatic level measurements and reliable pressure readings for submerged systems.- Submersible Pressure Transmitters - Submersible pressure transmitters offer reliable and accurate measurements in challenging underwater environments. With 4-20mA output and IP68 ratings, these robust sensors excel in monitoring liquid level, water depth, and pressure in submerged applications.
The primary concern for any submersible device is preventing liquid ingress. Unlike surface-mounted instruments, points of weakness such as seals, joints, and even the materials themselves become critical failure points when continuously immersed. This guide focuses on the design considerations essential for reliable underwater operation.
Material selection is paramount. Submersible instrumentation must be constructed from materials that exhibit exceptional corrosion resistance to the specific liquid in which they will operate. This is not limited to just water; many industrial applications involve aggressive chemicals. Corrosion can compromise material integrity, leading to leaks or interfering with the precise sealing required between components.
The seals themselves are a crucial element. They must be pressure leak-tight, maintaining their integrity under the hydrostatic pressure exerted by the surrounding liquid. Furthermore, these seals must demonstrate resilience to temperature fluctuations, which can cause expansion and contraction, potentially compromising the seal. Finally, the seal material itself must resist corrosion from the immersion fluid.
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For deeper submersion applications, the design often incorporates multiple layers of protection. This might include a series of seals, each providing a barrier against ingress. In addition, internal cavities may be backfilled with a potting compound or other inert fill material. This serves two purposes: it eliminates air pockets that could be compressed at depth, and it provides a final layer of defense against liquid intrusion, even if the primary seals are compromised.
The choice of potting compound or fill material is itself a critical design consideration. It must be chemically compatible with both the internal components and the external fluid, and it must maintain its properties over the expected temperature range and operational lifetime of the instrument. Permeation, the slow passage of liquid molecules through a solid material, is also a design element that is taken into consideration.
Typical installation examples include, monitoring the contents of underground water storage tanks, measuring effluent levels in open air waste processing tanks, and borehole water abstraction level monitoring. Deep sea oil and gas production monitoring requires highly specialised submersible instrumentation, which often incorporates extra protection from seawater corrosion, marine growth, and the effects of impact from fast moving debris.
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