Overpressure is used to describe a condition where the pressure value has exceeded operational limits or a threshold pressure.
An Overpressure value may refer to an alarm condition on a process which warns an operator that a limit has been exceeded or triggers a switch which controls a pressure relief valve.
Overpressure may also refer to the maximum pressure value that a pressurised component can withstand without affecting operational performance.
Overpressure Protected Pressure Sensors & Instruments
Overpressure protected pressure transducers, transmitters and instruments which are tolerant to high overload pressures without causing damage.
Products
DMD331 Compact Differential Liquid Pressure Sensor
DPT200 Pressurised Tank Level Differential Pressure Transmitter- DPT200 High One Side Overload Differential Pressure Sensor
PD39X High Differential Pressure Transmitter- PD39X Twin Absolute Digital DP Sensor
XMD Process Plant DP Cell Differential Pressure Transmitter
LMK351 High Overpressure Flush Level Transmitter
DMP 335 All Welded Stainless Steel Diaphragm Pressure Sensor
Product Applications
- 70 bar range dp transmitter with a 450 bar overpressure rating in both directions - 70 bar (1000 psi) range high overpressure differential pressure transmitter which can withstand an overpressure of up to 450 bar (6500 psi) on either port individually.
- Protecting low range river level sensor from storm surges - I'm looking to monitor the depth of water in a river up to around 1 metre deep, but occasionally there is a storm and the river swells to a depth of 10 metres.
- DP sensor for -1 to 3 bar differential water pressure and 20 bar overpressure - I am looking for a 4-20mA output DP sensor with a -1 to 3 bar differential range for use on water. The sensor will need to withstand an overpressure of 20 bar on the positive side and 1.5 bar on the negative side.
- Liquid compatible transmitter with 15 psi DP range and protected on either side to 300 psi - Wet/wet dp sensor with a 0 to 1 bar differential pressure measuring range and a 4-20 mA output signal.
- 100 mbar abs vacuum transmitter with a 5 bar overpressure - 4-20 mA signal vacuum transmitter with a 0 to 100 mbara range which can withstand a 5 bar absolute overpressure.
- Measure filter dp to 20mbar & withstand 1bar cleaning pulse - I am looking to measure a differential pressure across a filter element. Air is being drawn through the filter via an extraction fan.
- 100mb leak testing dp transmitter with 1mb accuracy & 10bar overpressure rating - The XMD differential pressure transmitter has an accuracy of 0.1% FSO for turn-down ≤ 5:1, and an overpressure on either side of up to 130 bar.
- 1 bar range pressure transmitter with 400 bar overpressure protection - Pressure transmitter with a 400 bar maximum overpressure capability for measuring over a 0 to 1 bar pressure range.
- 1psi wet/wet differential pressure transmitter for 2000 psi line pressure - Differential pressure transmitter with an output scale to measure over 0 to 1 psi pressure drop on a 2000 psi system line pressure.
Overpressure Protection Types
On most manufacturer’s pressure sensor data sheets you will find an over-pressure or proof pressure rating. This is the maximum pressure that the pressure sensor will tolerate without damaging the diaphragm or putting it outside specification tolerances.
The overpressure or proof pressure rating is mainly a guideline for determining whether a pressure sensor will be protected when there is a system failure and a pressure is applied which is over and above the normal operating conditions.
Under-Ranging
One design approach is to under use the range of a particular diaphragm rating e.g. use a 100 bar diaphragm to measure 50 bar effectively doubling the overpressure rating (e.g. PD39X). The main drawback of this method is that the accuracy and output sensitivity are compromised so the high output and linear sensing technologies such as semiconductor strain gauge tend to be favoured when using the down ranging method.
Mechanical Stops
A more complex approach is to incorporate mechanical stops behind the diaphragm to prevent the diaphragm from being over-stressed. This leads to a more expensive and bulkier mechanical design. A sensing technology that has a large enough degree of travel is also required in order to make setting the distance of the mechanical stop to the correct over-pressure rating practical. Alternatively for sensing technology that does not have a high degree of mechanical movement it can be integrated into an oil filled capsule with a non-sensing diaphragm (e.g. XMD) that will yield in an over pressure condition to allow enough movement in another non-sensing diaphragm so that it bottoms out onto a mechanical stop and thus prevents any further increase in pressure and protects the sensing diaphragm.
Pressure Relief
Introducing pressure relief into the pressure sensor design is another elaborate way to protect the sensing diaphragm from over-pressure (e.g. DPS). Either self activating mechanical pressure relief valves or electrically activated valves controlled by the pressure sensor output can be utilised to vent and isolate the pressure sensor from an over pressure condition.
Help
Accuracy over 100% of range
I just want to learn that if I have a pressure transducer with a 0 – 250 psi range, can I use it for higher pressures such as 310 psi? Can you advise whether it is ok or the transducer is not going provide the correct reading, as I have used it beyond its range?
Most pressure transducers are not calibrated beyond 100% full scale so you cannot rely on the accuracy of any readings over 100%. Also if the over-pressure rating has been exceeded the accuracy below 100%FS may have been affected.
Related Guides
- Protecting a pressure sensor from high pressure spikes
- What is difference between working, burst and over pressure
- Symptons and Causes of Damage to Pressure Transducer Diaphragms
- Selecting a pressure range for optimal service life and accuracy