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High Range Pressure Gauges

High-range pressure gauges are essential tools for industries and applications that deal with extreme pressures.

These robust and accurate gauges provide reliable monitoring and measurement of high-pressure systems, ensuring safety and optimal performance in demanding conditions. Whether it’s hydraulic testing, calibration of high-pressure measurement instrumentation, or operation of hydraulic presses, high-range pressure gauges deliver the precision and durability required for these critical tasks.

  • LEX1 (Ei) High Accuracy Digital Pressure Gauge - High precision digital pressure gauge with an accuracy of 0.05% full scale in pressure ranges from 0...30 mbar up to 0...1000 bar.
  • DM01-500-HD High Range Digital Pressure Gauge - The DM01-500 HD high range pressure gauge is available in pressure ranges from 0 to 600, 1000, 1600, 2000 & 2200 bar.
  • ADT681 Digital Pressure Gauge - The ADT681 digital pressure gauge family covers a wide range of pressures from as low as 1 inH20 differential to as high as 36,000 psi gauge.
  • Hydraulic puller-tensioner bar pressure to kilonewton load HMI display & logger
  • 5000 psi data logging gauge for measuring hydraulic pressures
  • 24,000 psi panel mount pressure indicator and remote sensor
  • Load reading pressure gauge for benchtop hydraulic press
  • Push and Pull 700 bar hydraulic cylinder pressure sensors & indicator
  • Oxygen use oil and grease free 400 bar digital pressure gauge
  • 1000 bar, 15000 psi, 100 MPa Pressure Gauges, Meters & Manometers - High range pressure gauges with a measurement range from 0 to 1000 bar or 15,000 psi.

Send us your enquiry to discuss your High Range Pressure Gauges application with a product specialist, and they will help you select the best option to suit your specific requirements.

High-range pressure gauges are meticulously engineered to withstand and accurately measure pressures that far exceed those encountered in typical industrial settings. They play a crucial role in various applications where precise pressure monitoring is essential for safety, efficiency, and performance.

Contents

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  • Product Advantages
    • Reliable Monitoring in Extreme Conditions
    • Precision and Durability
    • Advanced Data Logging and Connectivity
  • Product Applications
    • Hydraulic Testing
    • Calibration of High-Pressure Measurement Instrumentation
    • Hydraulic Presses
    • Mobile Hydraulics
    • Oil Exploration
    • Manufacturing Processes
  • Product Selection
    • Pressure Range and Overload Capacity
    • Media Compatibility
    • Process Connection and Mounting
    • Interface and Data Logging
    • Certifications and Standards

Product Advantages

High-range pressure gauges provide essential precision, durability, and safety for demanding industrial applications. These robust devices are designed to withstand extreme pressure environments while offering advanced monitoring features, including integrated data logging, high-accuracy sensor technology, and reliable communication interfaces.

Reliable Monitoring in Extreme Conditions

High-range pressure gauges are meticulously engineered to withstand pressures that far exceed those found in typical industrial settings. By providing accurate, real-time measurements, they ensure the safety, efficiency, and optimal performance of systems operating under intense stress, such as hydraulic testing or operation of hydraulic presses.

Precision and Durability

Built for rigorous environments, these gauges feature robust construction, often utilizing high-grade materials like stainless steel. This heavy-duty design ensures the instruments remain durable and accurate even when exposed to high-pressure spikes, preventing failure and maintaining reliable integrity over long periods.

Advanced Data Logging and Connectivity

These gauges integrate sophisticated features such as data loggers, which can record pressure and temperature values linearly and cyclically. Combined with modern communication interfaces like USB, they allow for seamless data retrieval and analysis, making them invaluable for research, calibration, and plant engineering applications.

Product Applications

High-range pressure gauges play a fundamental role across diverse industries, providing the high-precision data necessary to maintain system safety, optimize operational performance, and ensure strict compliance with quality and safety standards in demanding high-pressure environments.

Hydraulic Testing

High-range pressure gauges enable precise monitoring and control during critical hydraulic testing procedures. These gauges are essential for ensuring that hydraulic systems, components, and heavy equipment can safely withstand the intense dynamic pressure spikes and operational loads they will encounter in service, thereby preventing catastrophic mechanical failures and maintaining stringent safety standards.

Calibration of High-Pressure Measurement Instrumentation

Accurate calibration of high-pressure measurement instrumentation is vital for preserving the integrity, accuracy, and repeatability of system readings. High-range pressure gauges serve as trusted master references for verifying, adjusting, and certifying the precision of other sensors and transducers operating under extreme environmental and process pressures.

Hydraulic Presses

High-range pressure gauges are essential for continuously monitoring the immense tonnage and fluid forces generated inside heavy-duty hydraulic presses. They allow equipment operators to finely tune pressing force, guarantee precise material forming, and ensure operations remain well within safe system limits during continuous production cycles.

Mobile Hydraulics

Used extensively across construction vehicles, earth movers, and lifting machinery, high-range pressure gauges deliver accurate readings in mobile hydraulic packages. These gauges are engineered to withstand severe shock, continuous mechanical vibration, and rapid pressure fluctuations while operating reliably in demanding field environments.

Oil Exploration

In upstream and offshore oil exploration, high-range pressure gauges are vital tools for tracking and managing extreme wellhead and pipeline pressures during drilling, well completion, and production. Their robust construction ensures uninterrupted real-time control, safeguarding personnel and infrastructure against overpressure hazards.

Manufacturing Processes

High-range pressure gauges play a critical role in high-pressure manufacturing operations, such as injection molding, metal forming, and heavy industrial machinery management. By providing constant, highly accurate pressure measurements, they assist in maintaining product consistency, lowering maintenance overhead, and optimizing process efficiency.

Product Selection

Selecting the appropriate high-range pressure gauge requires thorough evaluation of operational demands, environmental factors, and system specifications. Choosing a gauge tailored to your exact pressure ranges, media exposures, and data requirements ensures maximum system safety, measurement precision, and long-term instrument durability.

Pressure Range and Overload Capacity

It is essential to specify a gauge with a pressure range that matches working conditions while providing robust protection against overpressure. High-range gauges engineered for pressures up to 5000 bar must feature high overload limits and burst pressure margins to handle severe dynamic pressure spikes and fluctuations without compromising calibration integrity or sensor safety.

Media Compatibility

Wetted components must be fully compatible with process fluids and gases to prevent chemical attack, corrosion, or seal degradation. Heavy-duty high-range pressure gauges typically employ high-grade stainless steel wetted parts, welded diaphragms, or high-performance elastomer seals such as FKM to ensure leak-free integrity across aggressive liquid and gas applications.

Process Connection and Mounting

High-pressure installations demand specialized mechanical fittings designed to withstand extreme fluid forces. Standard options include threaded male process connections (such as G1/2″ DIN 3852 or NPT) and high-pressure autoclave female fittings (such as 9/16″-18 UNF / 1/4″ AE HP types) for ultra-high-pressure hydraulic systems.

Interface and Data Logging

For applications requiring process analysis, verification, or continuous monitoring, select gauges equipped with integrated digital displays and internal memory loggers. Models with high-capacity data logging capabilities and USB digital communication interfaces allow for effortless transfer, graphical analysis, and archival of pressure and temperature records.

Certifications and Standards

Compliance with recognized industry standards is essential for quality assurance and hazardous environment operation. Ensure gauges offer traceable calibration certificates (e.g., DAkkS/ISO) for master reference use, as well as intrinsic safety approvals (such as ATEX and IECEx) when deployed in potentially explosive gas or dust environments.

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